+7 (831) 262-14-49
+7 (800) 500-42-94

REBAR PRODUCTION LINE

Production line purchase is a good business-start.

  • New field
    Estimated market growth: 3-5 years.
  • Short payback period
    Payback period: 6 to 12 months.
  • Highly liquid product
    Metal prices are 50% higher.

Structural scheme for the rebar production line

1. Creel; 5. Sand coating unit; 9. Puller;
2. Roving heating unit; 6. Control cabinet; 10. Cutting line;
3. Roving extraction and impregnation unit; 7. Quadruple curing oven; 11. Coil-winding machine;
4. Spiral winding unit; 8. Cooling bath;

Our technological solutions

  • reduction of material usage: by 10% - 12%;
  • low rigidity system: line start-up 10 to 30 minutes;
  • labour source economy: 2 people operate 2 lines;
  • reduction of power consumption due to less number of motor drives;
  • better reel quality – high-precision cop winding;
  • range of produced diameters from 3 to 32 mm;

Supply package includes

Equipment
Bill of materials
Contract supervision
Training
Delivery to Moscow

Want to find out more?

Our equipment specialists, will be glad to answer your questions.
Call us: +7 (831) 262-14-49, +7 (800) 500-42-94
Mail to: info@nzkt.ru

Download
business plan

Types of lines

We offer our clients following types of lines:

1
ALPKA-2 All-purpose (1 250 000 o)

Main characteristics of the composite rebar production line:

  • power consumption: from 3,5 kW;
  • line length: 18 m;
  • line width: 1,2 m;
  • diameters produced: from 3 mm to 36 mm;;
  • capacity: up to 20m/min or 30 000 m per 24 hours;

Main and the most important feature of our equipment is the possibility to produce different types of production. The rebar produced can have die-rolled section or be sand coated (at customer’s request) and can have any completed length. Reprofiling of the equipment for another type of production does not take more than an hour. ALPKA-2 can produce 3 wires of rebar at time. The rebar produced can have die-rolled section or be sand coated (at customer’s request) and can have any completed length. All units in line are designed for 24/7 use and have factor of safety that is tree time higher.

2
ALPKA-Light-2 Die-rolled (750 000 o)

Main characteristics of the composite rebar production line:

  • power consumption: from 3,5 kW;
  • line length: 18 m;
  • line width: 1,2 m;
  • diameters produced: from 3 mm to 36 mm;
  • capacity: up to 20m/min or 30 000 m per 24 hours;

The rebar produced can have die-rolled section and can have any completed length. ALPKA-Light-2 can produce 2 wires of rebar at time. All units in line are designed for 24/7 use and have factor of safety that is tree time higher. The equipment is easily modified to the ALPKA-2 All-purpose version.

3
ALPKA-1 Die-rolled (1 200 000 o)

Main characteristics of the composite rebar production line:

  • power consumption: from 3,5 kW;
  • line length: 18 m;
  • line width: 1,2 m;
  • diameters produced: from 3 mm to 36 mm;
  • capacity: up to 20m/min or 30 000 m per 24 hours;

Main and the most important feature of our equipment is the possibility to produce different types of production. The rebar produced can have die-rolled section or be sand coated (at customer’s request) and can have any completed length. Reprofiling of the equipment for another type of production does not take more than an hour. ALPKA-2 can produce 3 wires of rebar at time. The rebar produced can have die-rolled section or be sand coated (at customer’s request) and can have any completed length. All units in line are designed for 24/7 use and have factor of safety that is tree time higher.

4
ALPKA-Light-1 Die-rolled (650 000 o)

Main characteristics of the composite rebar production line:

  • power consumption: from 3,5 kW;
  • line length: 18 m;
  • line width: 1,2 m;
  • diameters produced: from 2,5 mm to 13 mm;
  • capacity: up to 10m/min or 18 000 m per 24 hours;

The rebar produced can have die-rolled section and can have any completed length. ALPKA-Light-1can produce 1 wires of rebar at time. All units in line are designed for 24/7 use and have factor of safety that is tree time higher. The equipment is easily modified to the ALPKA-2 All-purpose version.

5
ALPKA Sand Coating (950 000 o)

Main characteristics of the composite rebar production line:

  • power consumption: from 3,5 kW;
  • line length: 18 m;
  • line width: 0,6 m;
  • diameters produced: from 3 mm to 18 mm;
  • capacity: up to 20m/min or 30 000 m per 24 hours;

ALPKA can produce 3 wires of rebar at time. The rebar produced is plain and sand coated and can have any completed length. All units in line are designed for 24/7 use and have factor of safety that is tree time higher.

6
ALPKS-1 Composite reinforcing mesh (1 900 000 o)

Main characteristics of the composite reinforcing mesh production line:

  • cell from 50х50 to 200х200mm;
  • mesh card width: 1m;
  • diameter of cores from Ø2,5mm to 6mm;
  • length/width/height (meters) - 11/6/2;
  • power consumption: 23 kW at start, 12,5 kW during regular work.